Description

Caliper

DBF Series Pneumatic Disc Brake (Caliper Type)

High-Performance Industrial Braking for Heavy-Duty Applications

The DBF Series is a meticulously engineered pneumatic caliper disc brake designed for industrial applications requiring rapid response, stable control, and high reliability. This pneumatic braking system is optimized for both rotational and linear motion braking, providing a durable and cost-effective solution for high-load equipment.

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Technical Specifications

The following data represents the performance standards for the DBF 10 model:

Feature	Specification Details	Source
Max. Operating Air Pressure	7 kgf/cm²
Braking Force	64 kgf (at 5 kgf/cm², μ=0.33)
Cylinder Effective Area	19.63 cm²
Minimum Disc Outer Diameter (O.D.)	Ø 220 mm
Standard Disc Thickness	10 mm (Customization available)
Unit Weight	2 kg

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Key Engineering Advantages

• Exceptional Thermal Management: The design prioritizes heat dissipation, which not only protects the integrity of the components but also reduces overall manufacturing and maintenance costs.
• Extended Maintenance Intervals: Featuring a larger friction area, the DBF series ensures a long service life and high reliability, significantly extending the time between required maintenance.
• Scalable Braking Torque: For applications requiring higher performance, multiple brakes can be installed on a single disc to increase braking torque proportionally.
• Pneumatic Response: Driven by compressed air, the system provides a fast response time suitable for precision industrial workflows.

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Industrial Applications

The DBF series is versatile and widely utilized across various high-demand sectors:

• Paper & Printing: Paper machines, printing machines, and corrugated paper processing.
• Material Processing: Splitting machines, plastic and rubber machinery, and textile machinery.
• Infrastructure & Logistics: Conveyor systems and high-load equipment.
• Manufacturing: Tire building machines, wire and cable machinery, and packaging equipment.

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Integration Notes

• Installation: The standard configuration is designed for a 10mm disc thickness, though this can be modified to meet specific mechanical requirements.
• Motion Compatibility: While primarily used as a disc brake for rotational shafts, it is also highly effective for linear motion braking applications.
• Environmental Impact: The pneumatic drive system is eco-friendly, offering a clean alternative to hydraulic systems in sensitive manufacturing environments